Power tool with interchangeable tool head

ABSTRACT

A power tool that includes a tool body housing, a drive system, a tool head and a connection system. The drive system is housed in the tool body housing. The tool head, which is configured to perform work on a work piece, includes a tool head housing and an input member that is driven by the drive system when the tool head is coupled to the tool body housing. The tool head can be engaged to the tool body housing in at least two pre-defined and distinct orientations. The connection system secures the tool head to the tool body housing in each of the at least two pre-defined and distinct orientations.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.14/254,440 filed Apr. 16, 2014, which is a continuation of U.S. patentapplication Ser. No. 14/037,462 filed Sep. 26, 2013, (now U.S. Pat. No.8,821,220 issued Sep. 2, 2014) which is a continuation of U.S. patentapplication Ser. No. 13/804,222 filed Mar. 14, 2013 (now U.S. Pat. No.8,613,644 issued Dec. 24, 2013), which is a continuation of U.S. patentapplication Ser. No. 13/465,631 filed May 7, 2012 (now U.S. Pat. No.8,398,457 issued Mar. 19, 2013), which is a continuation of U.S. patentapplication Ser. No. 12/540,189 filed on Aug. 12, 2009 (now U.S. Pat.No. 8,172,642 issued May 8, 2012), which claims the benefit of U.S.Provisional Application No. 61/090,417, filed on Aug. 20, 2008. Theentire disclosures of the above applications are incorporated herein byreference.

INTRODUCTION

The present disclosure generally relates to a sander having multipleplatens that can be selectively attached to a common sander base withoutthe use of a hand tool.

Sanders typically have a platen to which an abrasive media, such assandpaper, is attached. Sanders with removable, differently shapedplatens (e.g., rectangular, square, round) are available to permit theuser of the sander to change the platen to one with a shape that is bestsuited for a given sander task. Such removable platens typically aresecured to the sander by way of one or more threaded fasteners (e.g.,socket head cap screws). These threaded fasteners require the use oftools (e.g., Allen wrenches) to remove them from the sander to therebydecouple the platen from the sander.

Various tool-less coupling systems have been developed for coupling aplaten to the rotating output member of a rotary grinder. Such couplingsystems, however are relatively large and costly and do not support anabrasive media in an area where one element of the coupling system isreceived against the platen.

SUMMARY

This section provides a general summary of the disclosure, and is not acomprehensive disclosure of its full scope or all of its features.

A tool for moving an abrasive media can include a tool body and a drivesystem housed in the tool body. The drive system can include an outputmember. A retaining member can be disposed on the tool body. A firstplaten having a first attachment hub can be selectively coupled with theretaining member in an installed position. The first platen can have afirst rotatable member that selectively attaches to the output member ina first mode of operation. A second platen having a second attachmenthub can selectively couple with the retaining member in an installedposition. The second platen can have a second rotatable member thatselectively attaches to the output member in a second mode of operation.

A mode selector can be disposed on the tool body. The mode selector canhave a movable member and a key. The movable member can be movablebetween at least a first position that corresponds to a first outputmember speed and a second position that corresponds to a second outputmember speed. The movable member can be substantially aligned with afirst zone on the key that corresponds to the first platen in the firstposition and second zone on the key that corresponds to the secondplaten in the second position.

According to other features, the first rotatable member of the firstplaten can be mounted for an orbit having a first offset relative to theoutput member. The second rotatable member of the second platen can bemounted for an orbit having a second offset relative to the outputmember. The first and second offsets can be distinct. The firstrotatable member can include a first fan having a first counterbalancedisposed thereon. The second rotatable member can comprise a second fanhaving a second counterbalance disposed thereon. The first and secondcounterbalances can have distinct masses. In one example, the firstplaten can be an orbital platen configured for orbital sander in theinstalled position and the second platen can be a random orbit platenconfigured for random orbit sander in the installed position. The firstplaten can comprise a plurality of flexible columns having first endscoupled to the first platen and second ends that are selectivelyretained by the tool body in the installed position.

According to additional features, the retaining member can comprise awireframe that selectively nests in respective grooves defined aroundeach of the first and second attachment hubs respectively in theinstalled position. A button can be disposed on the tool body. Thebutton can cooperate with the wireframe and be movable to a releaseposition to spread the wireframe and release the wireframe from therespective grooves to exchange between the first and second platens.According to one example, a chamfered annular leading edge is defined oneach of the first and second attachment hubs respectively. Movement of arespective first or second platen to the installed position can causethe annular leading edge to spread the wireframe until continuedmovement toward the installed position causes the wireframe to nest inthe respective grooves.

According to still other features, the tool can include a third platenhaving a third attachment hub that selectively couples with theretaining member in an installed position. The third platen can have athird rotatable member that selectively attaches to the output member ina third mode of operation. The first platen can define an iron-shapedprofile having a substantially flat first end and a substantiallypointed second end. The first platen can comprise a dust chute arrangedproximate to the substantially pointed second end. The third platen candefine an iron-shaped profile having a substantially pointed first endand a substantially flat second end. The third platen can comprise adust chute arranged proximate to the substantially flat second end. Thesubstantially flat first end of the first platen is aligned with aforward end of the tool in the installed position and the substantiallypointed first end of a third platen is aligned with a forward end of thetool in the installed position.

According to still other features, the tool can comprise a speed controlswitch that communicates with the mode selector. The mode selector candefine a rib that cams across an input of the speed control switch uponmovement of the mode selector to toggle between the first output memberspeed and the second output member speed.

A method according to the present teachings can include providing a toolwith a tool body, a drive system and a first and second platen. The toolbody can have a mode selector including a movable member and a key. Thedrive system can have an output member. The method further includes,moving the movable member to one of a first position or a secondposition. The first position can correspond to the first platen andassociated with a first output member speed and the second positioncorresponding to the second platen and associated with a second outputmember speed. The method can further include, mounting one of the firstor second platen to the tool body according to the selected first orsecond position.

According to additional features, the method can include rotating a dialcausing a rib defined on the dial to cam across an input of a speedcontrol switch and change the speed of the output member between a firstand second output member speed. According to one example of the method,mounting one of the first or second platens to the tool body can includeurging an attachment hub associated with a respective first or secondplaten into engagement with a wireframe retaining member disposed on thetool body. The method further includes, urging the attachment hub intoengagement with the wireframe retaining member, such that the wireframeretaining member rides over a chamfered annular leading edge defined onthe attachment hub and spreads outwardly until the wireframe retainingmember nests at least partially around the selected attachment hub in agroove defined on the selected attachment hub.

In another form, the present teachings provide a power tool thatincludes a tool body housing, a drive system, a tool head and aconnection system. The tool body housing is at least partly formed by apair of clam shell housing members and defines a cavity. The drivesystem is housed in the cavity and has an output member. The tool head,which is configured to perform work on a work piece, includes a toolhead housing and an input member. The input member is matingly engagableto the output member to drivingly couple the output member of the drivesystem to the input member of the tool head when the tool head iscoupled to the tool body. The connection system has at least one recessand a retainer. The at least one recess is formed in one of the toolhead housing and the tool body housing. The retainer is movably coupledto the other one of the tool head housing and the tool body housing. Theretainer is received into the at least one recess to fixedly butremovably couple the tool head to the tool body. The tool head can beengaged to the tool body housing in at least two pre-defined anddistinct orientations and the connection system secures the tool head tothe tool body housing in each of the at least two pre-defined anddistinct orientations.

In yet another form, the present teachings provide a power tool thatincludes a tool body, a tool head and a connection system. The tool bodyhas a tool body housing and a drive system that includes a motor and anoutput member driven by the motor. The tool head, which is configured toperform work on a work piece, includes a tool head housing and an inputmember that is engagable to the output member such that the input andoutput members co-rotate about a rotational axis. One of the tool bodyhousing and the tool head housing defines a hub cavity and a pluralityof rail cavities, and the other one of the tool body housing and thetool head housing defines a cylindrical hub and a plurality of rails.The cylindrical hub extends longitudinally along the rotational axis andis configured to be received into the hub cavity. The rails are disposedabout the cylindrical hub and extend parallel to the rotational axis.The rails are configured to be received into the rail cavities. Theinput member is matingly engaged to the output member to drivinglycouple the drive system to the tool head when the cylindrical hub isreceived into the hub cavity and the rails are received into the railcavities. The connection system has at least one recess and a retainer.The at least one recess is formed in one of the tool head housing andthe tool body housing. The retainer is movably coupled to the other oneof the tool head housing and the tool body housing. The retainer isreceived into the at least one recess to fixedly but removably couplethe tool head to the tool body.

In a further form, the present teachings provide a power tool thatincludes a tool body, a tool head and a connection system. The tool bodyhas a tool body housing and a drive system. The tool body housingdefines a cavity and has a first handle with a portion that isconfigured to be gripped by a hand of a user of the power tool. Thedrive system includes a motor and an output member that is driven by themotor and rotatable about a rotational axis. The first handle has afirst longitudinal axis that is aligned to a predetermined anglerelative to the rotational axis. The predetermined angle is sized sothat the longitudinal axis is closer to being parallel to the rotationalaxis than being perpendicular to the rotational axis. The tool head,which is configured to perform work on a work piece, includes a toolhead housing and an input member. One of the tool body and the toolhousing defines a mount, and the other one of the tool body and the toolhousing defines a mating mount with a mount aperture that receives themount. The input member is matingly engagable to the output member todrivingly couple the drive system to the tool head when the mount isinserted into the mount aperture. The connection system has at least onerecess and a retainer. The at least one recess is formed in one of themount and the mating mount. The retainer is movably coupled to the otherone of the mount and the mating mount. The retainer is received into theat least one recess to fixedly but removably couple the tool head to thetool body.

In still another form, the present teachings provide a power tool systemthat includes a tool body and a tool head. The tool body has a bodyhousing, a motor, an intermediate output member and a coupler. The bodyhousing defines a tool head aperture and a pocket that is spaced apartfrom the tool head aperture. The motor is received in the body housingand drives the intermediate output member for rotation about an axis.The coupler includes a wire member and a push button. The wire member ishoused in the body housing and has a pair of opposite engagement armsthat extend into the tool head aperture. The push button is coupled tothe wire member and is slidable between a first position and a secondposition. The tool head has a head housing, an intermediate inputmember, an output member. The head housing includes an attachment huband a tongue that is spaced apart from and fixedly coupled to theattachment hub. The attachment hub has a generally cylindricalprojection with at least one recess formed thereon. The attachment hubis received into the tool head aperture and the tongue being received inthe pocket. Both the attachment hub and the tongue are non-rotatablyengaged directly to the body housing. The engagement arms are receivedinto the at least one recess to inhibit movement of the head housingalong the axis in a direction away from the body housing. Theintermediate input member is coupled to the intermediate output memberfor rotation therewith. The output member is drivingly coupled to theintermediate input member. The wire member biases the push button intothe first position. Movement of the push button into the second positionspreads the engagement arms apart from one another to permit the headhousing to be withdrawn from the body housing along the axis.

In yet another form, the present teachings provide a power tool thatincludes a tool body housing, a drive system, and a tool head. The toolbody housing is at least partly formed by a pair of clam shell housingmembers and defines a cavity. The drive system is housed in the cavityand includes a pneumatic motor and an output member that is driven bythe pneumatic motor. The tool head, which is configured to perform workon a workpiece, has a tool head housing and an input member. One of thetool body and the tool housing defines a mount, and the other one of thetool body and the tool housing defines a mount aperture that receivesthe mount. The tool head is selectively interlocked to the tool bodywhen the mount is inserted into the mount aperture. The input member ismatingly engaged with the output member when the tool head isinterlocked to the tool body.

Further areas of applicability will become apparent from the descriptionprovided herein. The description and specific examples in this summaryare intended for purposes of illustration only and are not intended tolimit the scope of the present disclosure.

DRAWINGS

The drawings described herein are for illustrative purposes only ofselected embodiments and not all possible implementations, and are notintended to limit the scope of the present disclosure.

FIG. 1 is a front perspective view of an exemplary sander constructed inaccordance to the present teachings and shown operatively associatedwith a series of sander platens that can be interchangeably secured tothe sander, FIG. 1 also including an enlarged plan view of an exemplarymode selector provided on the sander;

FIG. 2 is a side perspective view of an exemplary finishing sanderplaten;

FIG. 3 is a side perspective view of an exemplary random orbit sanderplaten;

FIG. 4 is a partial cut-away view of the sander and shown with thedetail sander platen aligned prior to engagement with the tool body ofthe sander;

FIG. 5 is a partial cut-away view of the sander of FIG. 4 and shown withthe detail sander platen selectively coupled to the tool body of thesander;

FIG. 6 is an exemplary plan view of a rotatable member having a fan anda counterweight and constructed in accordance to one example of thepresent teachings;

FIG. 7 is a plan view of another rotatable member including a fan and acounterweight constructed in accordance to additional features of thepresent disclosure;

FIG. 8 is a side perspective view of an exemplary random orbit sanderplaten and shown with a dual-outlet shroud according to one example ofthe present disclosure;

FIG. 9 is a partial cut-away view of the tool body of the sander andshown prior to engagement with a platen having the dual shroud;

FIG. 10 is an assembled view of an exemplary sander platen having thedual-outlet shroud and connected to the tool body of the sander, whereinone of the outlets is aligned for coupling with a plug and the otheroutlet is aligned for communicating air through a dust extraction portformed in the tool body;

FIGS. 11-14 illustrate an exemplary assembly sequence wherein anattachment assembly selectively couples with an attachment hub providedon an exemplary sander platen;

FIGS. 15 and 16 illustrate an exemplary sequence of releasing a sanderplaten from the tool body wherein a button of the attachment assembly isactuated causing a wireframe to spread and therefore release fromengagement with a groove defined on the attachment hub;

FIGS. 17-19 illustrate an exemplary sequence of releasing a sanderplaten from the tool body wherein the button is actuated causing releaseof the wireframe from the groove defined in the attachment hub;

FIG. 20 is an exploded perspective view of the mode selector of FIG. 1;

FIG. 21 is a rear perspective view of a control panel of the modeselector of FIG. 20 and shown cooperating with a speed control switch;

FIG. 22 is a rear perspective view of the control panel of FIG. 21 andshown with the speed control switch and electrical communication with anon/off switch;

FIG. 23 is a side perspective view of a sander constructed in accordanceto additional features of the present teachings;

FIG. 24 is a front perspective view of a pair of exemplary sanderplatens that include nubs that selectively communicate with a first andsecond plurality of notches provided on the sander for coupling adesired platen to the tool body of the sander;

FIG. 25 is a front perspective view of a sander constructed inaccordance to additional features of the present teachings and shownoperatively associated with a series of exemplary sander platens;

FIG. 26 is a bottom perspective view of the sander of FIG. 25 and shownwith an exemplary key for selectively attaching a desired platen to thetool body;

FIG. 27 is a front perspective view of a sander constructed inaccordance to additional features of the present teachings and includinga dust collection canister;

FIGS. 28-30 are front perspective views of sanders constructed inaccordance to additional features of the present disclosure andincluding elastomeric bellows;

FIG. 31 is a side perspective view of the exemplary sander platen ofFIG. 28 and shown cooperating with elastomeric bellows for coupling thesander platen to the tool body;

FIG. 32 is a side perspective exploded view of the bellows associatedwith the sander platen of FIG. 31;

FIG. 33 is a front perspective view of a tool body and mode selectorconstructed in accordance to additional features of the presentteachings;

FIG. 34 is a front exploded view of the mode selector of FIG. 33including a central hub, a knob, a control panel and a wheel;

FIG. 35 is a rear perspective view of the mode selector of FIG. 34;

FIG. 36 is a front view of the mode selector shown with the knob locatedin a fourth position revealing a fourth image of the wheel through awindow formed in the control panel; and

FIG. 37 is a front view of the mode selector illustrating the knob in asecond position corresponding to the second image of the wheel beingviewable through the window in the control panel.

DETAILED DESCRIPTION

Example embodiments will now be described more fully with reference tothe accompanying drawings. Corresponding reference numerals indicatecorresponding parts throughout the several views of the drawings.

With initial reference to FIGS. 1-5, an exemplary abrasive materialremoval tool is generally indicated by reference numeral 10. Theabrasive material removal tool, hereinafter sander 10, can include atool body or housing 12 having a pair of clam shell portions 14 and 16.The sander 10 can further include a drive system 18 that is housed in acavity defined by the clam shell portions 14 and 16. The tool body 12and the drive system 18 can be conventional in their construction andoperation, and as such, need not be discussed in significant detailherein. The tool body 12 can further define a dust extraction port 20(FIG. 4) to which dust can be extracted to a dust chamber 21. The drivesystem 18 can selectively couple with a plurality of platens,collectively referred at reference numeral 22 as will be described ingreater detail herein.

A mode selector 24 can be arranged on a forward portion of the tool body12. The mode selector 24 can include a movable member or dial 26 and apictorial key 28. A base release button 30 can be provided proximate tothe mode selector 24. A power cord 32 can extend from the tool body 12to supply electrical current to the sander 10. It is appreciated thatwhile the sander 10 is shown operatively associated with a power cord 32for alternating current (AC) operation, the sander 10 can also beconfigured for operation with other power sources, such as directcurrent (DC) or a pneumatic input.

The sander 10 will be further described. The drive system 18 can includean electric motor 36 (FIG. 4) mounted within the tool body 12 and havingan output member 38. In the exemplary configuration, the output member38 can define a male spline 40. A fan (not shown) can be mounted on theoutput member 38 for rotation therewith. The fan can include a pluralityof upwardly projecting blades generally arranged to direct air towardthe motor 36. In this manner, the upwardly projecting fan blades canoperate to generate a cooling air flow when the motor 36 is turned on tohelp cool the motor 36 during operation of the sander 10. A bearing 44can radially support the output member 38.

With specific reference now to FIGS. 1-7, the exemplary platens 22 willbe described in greater detail. According to the present teachings, eachof the plurality of platens 22 can be releasably connected to the toolbody 12 without the use of a hand tool (such as a screwdriver, Allenwrench, etc.). The exemplary platens 22 can include a finishing sanderplaten 50, a detail sander platen 52, and a random orbit sander platen54. The detail sander platen 52 can include a releasable fingerattachment 56 for detail sander. As will be described, the finishingsander platen 50 and detail sander platen 52 are configured for orbitalmotion while the random orbit sander platen 54 is configured for randomorbit motion. U.S. Pat. Nos. 6,132,300 and 5,885,146 provide examples ofabrading tools that provide orbital and random orbit motion. Thesepatents are hereby incorporated by reference as is fully set forth indetail herein.

The finishing sander platen 50 can define a substantially flat bottomsurface 62, a curved upper surface 64, and a peripheral edge with apoint 66 that provides the finishing sander platen 50 with aniron-shape. The point 66 can be used for sander corners or other areas.In one example, an abrasive sheet (not shown) can be applied to the flatbottom surface 62 by way of a hook and loop fabric fastener. Anunderside of the abrasive sheet can have a first hook and/or loopsurface, which can be attachable to a second hook and/or loop surface(not shown) provided on the flat bottom surface 62 of the finishingsander platen 50.

According to one example, a portion 68 of the finishing sander platen50, adjacent to the point 66 of the peripheral edge, can be detachablefrom the remainder of the finishing sander platen 50. The detachableportion 68 can be loosened or completely detached from the finishingsander platen 50 and rotated through 180°, or even replaced, as theedges on either side of the point become worn. Further details of thedetachable portion 68 can be found in commonly owned U.S. Pat. No.5,839,949, which is hereby incorporated by reference as if fully setforth in detail herein. As can be appreciated, the finger attachmentportion 56 of the detail sander platen 52 can occupy the space of anotherwise located point 66 (i.e., see finishing sander platen 50). Thoseskilled in the art will readily appreciate that the shape andconfiguration of the finishing sander platen 50 and detail sander platen52 are substantially equivalent, the finishing sander platen 50 beingconfigured for mounting to the tool body 12 with a flat forward end 70facing toward the front of the sander 10, whereas the detail sanderplaten 52, having the finger attachment 56, can be secured to the toolbody 12 having the finger attachment 56 being oriented toward theforward end of the sander 10. Those skilled in the art will alsoappreciate that the detail sander platen 52 can also be mounted to thesander 10 without the finger attachment 56.

With specific reference to FIGS. 2 and 4, the finishing sander platen 50can further define a plurality of elastomeric legs 72. In the exampleshown, four elastomeric legs 72 are used, one pair toward the front ofthe sander 10 and another pair disposed toward the rear of the sander10. First ends 76 of the elastomeric legs 72 can be selectively receivedby mounting hubs 78 defined in the front and rear clam shell portions14, 16. Second ends 80 of the elastomeric legs 72 can be fixedly securedto the finishing sander platen 50 by mounting bosses 79. Otherconfigurations may be employed for securing the elastomeric legs 72between the tool body 12 and the finishing sander platen 50.

The finishing sander platen 50 can further define a centrally locatedattachment hub 82 and a chute 84. The attachment hub 82 can generallyhouse a rotatable member 88 (FIG. 6). The rotatable member 88 cangenerally be in the form of a fan 90 having a counterweight 92. The fan90 can be configured to direct air through the chute 84 and into thedust extraction port 20. The rotatable member 88 can define a mountinghub 93 that aligns for rotation with a female spline 94 thatcooperatively receives the male spline 40 of the output member 38 in aninstalled position. The mounting hub 93 can be offset from a centralaxis 98 of the rotatable member 88. As can be appreciated, the offsetcan be any suitable distance to provide an orbital motion of thefinishing sander platen 50 during operation. In one example, the offsetcan be 2 mm. Other configurations are contemplated. For example, otherfinishing sander platens may be provided having other offsets.

With reference again to FIGS. 2 and 4, the attachment hub 82 can definea chamfered annular leading edge 100. The attachment hub 82 can furtherdefine a groove 102 defined around a cylindrical outboard surface 104. Ashroud 106 can be defined on the finishing sander platen 50. The shroud106 can generally surround the rotatable member 88. In one example, theattachment hub 82, the chute 84 and the shroud 106 can be monolithic orintegrally formed.

As can be appreciated, the detail sander platen 52 can be constructedsimilarly to the finishing sander platen 50. Therefore, a detaileddescription of the detail sander platen 52 will not be repeated. Asillustrated, however, a chute 84′ (FIG. 1) can be arranged proximate toits rearward end (i.e., its flat end 70′) for cooperatively aligningwith the dust extraction port 20 provided in the tool body 12. Anattachment hub 82′ can house a rotatable member 88′ (FIG. 1).

With specific attention now to FIGS. 3 and 7, the random orbit sanderplaten 54 can generally define a circular platen body 114 having anattachment hub 116. Those skilled in the art will recognize that therandom orbit sander platen 54 is not constrained outboard of theattachment hub 116 (i.e., such as with elastomeric legs) allowing arandom orbit sander 54 to move in a motion during use. The attachmenthub 116 can be formed generally equivalent to the attachment hub 82described above with respect to the finishing sander platen 50. Housedwithin the attachment hub 116 is a rotatable member 120 (FIG. 7). Therotatable member 120 can define a similar mounting hub 93′, fan 90′ andcounterweight 92′ arrangement as described above with respect to the fan90, counterweight 92 and mounting hub 93. The rotatable member 120,however, can define a distinct offset (e.g. the mounting hub can beoffset from its central axis) as compared to the orbit sander platens 50and 52, described above. In one example, the offset can be about 4 mm.In another example, the offset can be 2 mm and the orbit can be 4 mm. Itis appreciated, however, that each of the platens 22 can define mountinghubs (i.e., 93) that have an offset relative to a central axis of therotatable member (i.e., 88) for providing a desired offset according toa given application. It is also appreciated that each of thecounterweights (i.e., 92) can be provided with a mass that is specificto a given platen (i.e., 50, 52 or 54).

Turning now to FIGS. 8-10, a shroud 130 constructed in accordance toanother example is shown. The shroud 130 includes a first chute 132 anda second chute 134 formed thereon. The shroud 130 can be integrallyformed with an attachment hub 136. The attachment hub 136 can be formedequivalently to the attachment hubs 82 and 116 described above. Thoseskilled in the art will recognize that the shroud 130, having first andsecond chutes 132 and 134, can operatively align with the dustextraction port 20 in either a forward mounted position (i.e., thepointed end aligned with the front of the sander 10 for an iron-shapedplaten) or a rearward mounted position (i.e., the flat end arrangedtoward the front of the sander 10). In one example, a plug 140 can beprovided in the tool body 12 for aligning with an unused chute 132, 134.In one example, the plug 140 can be formed of a compliant material andbe generally captured by one of, or both of the clam shell housings 14,16. According to one example, a dust chute connector 144 can beinterposed between the functioning chute 132 or 134 and the dustextraction port 20. It is appreciated that the shroud 130 can be adaptedfor use with any of the platens 22 disclosed herein. For example, theshroud 130 is shown in FIG. 8 operatively associated with a circularrandom orbit sander platen, whereas the shroud 130 is shown in FIGS. 9and 10 cooperatively with an iron-shaped finishing sander platen.

With renewed reference now to FIGS. 4 and 5, the sander 10 can includean attachment assembly 150 for releasably coupling the respective sanderplatens 22 to the tool body 12. The attachment assembly 150 cangenerally include the button 30, a retaining member or wireframe 152 anda spreader block 154. In the exemplary embodiment, the retaining member152 is in the form of a wireframe. However, other configurations arecontemplated. In general, the wireframe 152 can selectively nest withthe groove (i.e., groove 102) of a respective attachment hub (i.e.,attachment hub 82).

As mentioned above, the attachment assembly 150 can selectively couplewith an identified sander platen 22 without the use of a hand tool (suchas a screwdriver or Allen key, etc.). An exemplary method of attachingthe finishing sander platen 50 according to one example of the presentteachings will now be described with reference to FIGS. 4, 5 and 11-19.It is appreciated that attaching (and removing) other platens (i.e., 52or 54) will be carried out similarly. At the outset, a user cangenerally align the female spline 94 of the rotatable member 88 with themale spline 40 of the output member 38 (FIG. 4). Concurrently, a usercan align the first ends 76 of the legs 72 with the respective hubs 78defined in the tool body 12. The user can then urge the tool body 12downwardly (and/or the finishing sander platen 50 in a direction upward)as viewed in FIG. 11. During such motion, the wireframe 152 can slidablyurge over the chamfered annular leading edge 100 of the attachment hub82 causing the wireframe 152 to generally spread outwardly until thewireframe 152 “snaps” into the groove 102 (see sequence of FIGS. 11-14).Those skilled in the art will appreciate that the wireframe 152 can havespring-like characteristics, such that in its relaxed state, thewireframe 152 can occupy a nested position within the groove 102 andtherefore retain a respective sander platen 22. In one example, thewireframe 152 can be formed of a metallic material. Those skilled in theart will appreciate that the attachment assembly 150 and/or thewireframe 152 can be configured differently. During the advancement ofthe attachment hub 82 toward the tool body 12, the first ends 76 of thelegs 72 can nest into the respective hubs 78 defined in the tool body12.

An exemplary method of releasing the finishing sander platen 50according to the present teachings will now be described. Again, it isappreciated that releasing other platens (i.e., 52 or 54) will becarried out similarly. A user can push the base release button 30inwardly (i.e., in a direction leftward as viewed in FIG. 16). Movementof the base release button 30 in a direction leftward (i.e., into thetool body 12) can cause the button to slide along the wireframe 152 andtherefore urge an intermediate portion of the wireframe 152 to spreadradially out of engagement with the groove 102. With the wireframe 152in a position clear from the groove 102 (FIGS. 16 and 19), a user canthen pull the finishing sander platen 50 in a direction downward (i.e.,in a direction along an axis defined by the female spline 94) and awayfrom the tool body 12.

With reference now to FIGS. 1 and 20-22, the mode selector 24 will bedescribed in greater detail. The mode selector 24 can generally define acontrol panel 160 that rotatably supports the movable member 26 to abacking plate 162 by way of a threaded fastener 164 and washer 166. Arear face 170 of the control panel 160 can define a pair of supports 172that mount a pair of detent springs 176, respectively. The backing plate162 can define a plurality of depressions 180 formed around its annularsurface. As will be described, the detent springs 176 can selectivelynest within an aligned pair of depressions 180 to positively locate themovable member 26 at a desired operating location. The backing plate 162can further define a rib 182. The rib 182 can be aligned with a togglebar 184 associated with a speed control switch 188. According to oneexample, the toggle bar 184 can toggle between a first and secondposition upon movement of the rib 182 across the toggle bar 184. As willbe described, the first and second position can correspond to a firstand second speed of the motor 36 (and therefore the output member 38).

An exemplary circuit associated with the mode selector 24 will bedescribed briefly. The speed control switch 188 can include a diode 192.The speed control switch 188 can be electrically connected to an on/offswitch 194 of the sander 10. In one example, when the speed controlswitch 188 is moved to the first or “on” position, current bypasses thediode 192 and the sander 10 runs at full speed. When the speed controlswitch 188 is turned to the second or “off” position, the current isforced through the diode 192 and the voltage is dropped causing themotor 36 (and, as a result, the output member 38 to rotate at a reducedspeed).

With reference again to FIG. 1, the pictorial key 28 of the modeselector 24 will be described in greater detail. As shown, the pictorialkey 28 can have a first outer zone 200, a second outer zone 202, and athird outer zone 204. In one example, each of the first, second andthird outer zones 200, 202, and 204 can include graphical information,such as photos and/or sketches that correspond to a given sander task.As illustrated, the first outer zone 200 can include a graphic with apictorial representation of the detail sander platen 52. The secondouter zone 202 can have a graphical representation of the finishingsander platen 50. The third outer zone 204 can have a graphicalrepresentation of the random orbit sander platen 54. In one example,each of the outer zones can be color-coded with a distinct color. Inaddition, a picture of a turtle can be provided on the first outer zone200 and a picture of a rabbit can be provided on the third outer zone204. As can be appreciated, a rotational orientation of the movablemember 26 pointing toward the third outer zone 204 can correspond withthe first speed and with the toggle bar 184 in the first position, suchthat the speed control switch 188 is in the “on” position. Likewise,when the movable member 26 rotated to be pointed toward the first outerzone 200, the toggle bar 184 is toggled to the second position (viamovement of the rib 182 across the toggle bar 184) corresponding to thespeed control switch 188 in the “off” position. It is appreciated thatadditional speed settings may be provided according to the outer zonesand/or the inner zones (described below). It is contemplated that apotentiometer could be implemented to control speed.

According to other examples, indicia can be arranged around thepictorial key 28 that correspond to a grit value of sand paper optimizedfor a given task. Additionally or alternatively, the pictorial key 28can have a graphic (e.g. picture, sketch, photograph, etc.) thatcorresponds to an exemplary article for sander (i.e., a door, a table, apedestal, etc.). The grit value and picture of the article to be sandedcan be arranged as a first inner zone 205, a second inner zone 206, athird inner zone 207, a fourth inner zone 208 and a fifth inner zone209. It can be appreciated that while the mode selector 24 has beenshown and described above in connection to a movable member 26 thatrotates around an axis in the form of a dial or pointer, the modeselector can take alternate forms. For example, the mode selector 24 canalternatively comprise a lever configured for linear movement or otherconfigurations.

With reference now to FIGS. 23 and 24, a sander 210 constructed inaccordance to another example of the present teachings is shown. Exceptas otherwise described, the sander 210 can comprise the features asdiscussed herein with respect to other sanders. The sander 210 cangenerally include a tool body or housing 212 having a pair of clam shellportions 214 and 216. The sander 210 can further include a drive system218 that is housed in a cavity defined by the clam shell portions 214and 216. The tool body 212 and the drive system 218 can be conventionalin their construction and operation, and as such, need not be discussedin significant detail herein. A mode selector 224 can be rotatablycoupled to the tool body 212. As with the tool 10 described above, thesander 210 can be configured for selectively mating with a plurality ofplatens 222. An underside of the mode selector 224 can define a firstplurality of notches 225 formed around an annular ring 226. The firstplurality of notches 225 can cooperatively align with a second pluralityof notches 227 defined in the tool body 212. The mode selector 224 canfurther define a pictorial key 228 arranged therearound. The pictorialkey 228 can define similar graphical representations as described abovewith respect to the pictorial key 28. In the mode selector 224,according to this example, however, the pictorial key 228 of the modeselector 224 is rotated to align with an arrow 230 provided on the toolbody 212.

The plurality of platens 222 can define a finishing sander platen 250and a random orbit sander platen 254. Other platens may be provided. Thedetail sander platen 252 can define an attachment hub 260 that includesa series of nubs 262 extending outwardly around a shroud 264 thereof. Afemale spline 268 can be provided on the finishing sander platen 250 andbe configured for meshingly engaging a male spline 270 provided on anelectric motor 272 of the drive system 218. The nubs 262 are configuredfor slidably aligning and inserting into corresponding first and secondnotches 225 and 227 defined on the ring 226 of the mode selector 224 andthe tool body 212, respectively. As can be appreciated, the firstplurality of notches 225 will be rotationally aligned with specificsecond plurality of notches 227 for accepting the correct platen 222that corresponds with a given graphic provided on the pictorial key 228aligning with the arrow 230.

The random orbit sander platen 254 can include nubs 274 arranged aroundan attachment hub 276. A tongue 280 can extend outwardly adjacent fromthe attachment hub 276. The tongue 280 can be configured tocooperatively nest in a pocket 282 formed on the tool body 212. Asillustrated, the nubs 274 are located at a radially distinct locationaround the attachment of 276 as compared to the nubs 262 arranged aroundthe attachment hub 260. As can be appreciated, once a user rotates themode selector 224 to a location in which a graphic of the pictorial key228 that illustrates the random orbit sander platen 254 is aligned withthe arrow 230, the nubs 274 cooperatively align with predeterminednotches 225 (of the ring 226 of the mode selector 224) and notches 227(of the tool body 212). As can be appreciated, the rotationalorientation of the notches 225, 227 will permit attachment with only thesander platen 222 identified in the pictorial key 228 aligned with thearrow 230. Therefore, attachment of other sander platens 222 isprecluded.

It is appreciated that while the above embodiment has been described inassociation with “notches” and “nubs” other geometries may be providedfor selectively keying specific platens to the tool body 212.

While not specifically shown, a rotatable member can be provided in therespective attachment hubs 260 and 276 that can be configured to providea desired offset and/or counterbalance mass according to a given task.Also, while not specifically shown, the platens 222 can be selectivelycoupled to the sander 210, such as by way of an attachment assembly (seeattachment assembly 150 described above), or other methods ofattachment.

Turning now to FIGS. 25 and 26, a sander 310 according to anotherexample, of the present teachings is shown. Except as otherwisedescribed, the sander 310 can comprise the features as described inherein with respect to other sanders. The sander 310 can include a toolbody or housing 312 having a pair of clam shell portions 314 and 316.The sander 310 can further include a drive system 318 that is housed ina cavity defined by the clam shell portions 314 and 316. The tool body312 and the drive system 318 can be conventional in their constructionand operation, and as such, need not be discussed in significant detailherein. The drive system 318 can selectively couple with a plurality ofplatens, collectively referred to a reference 322. The sander 310 caninclude a window 324 that provides viewing access to a wheel 326. In oneconfiguration, the wheel 326 can define a pictorial key 328. Thepictorial key 328 can include a first zone 330, a second zone 332, and athird zone 334. The respective zones 330, 332 and 334 can correspond toa graphic (i.e., picture, sketch) that illustrates the shape of a givenplaten 322 as well as a directional path that such given platen 322 willoperate in.

The platens 322 can include a finishing sander platen 350, a randomorbit sander platen 354, and a square footprint detail sander platen356. According to one example, a finger, or other structure 360, such asshown on the detail sander platen 356 can be provided for rotating thewheels 326 into a rotational position that corresponds to the zone(i.e., 330, 332, or 334) associated with the attached platen 322 beingviewed through the window 324. In one example, a flip key 366 can extendfrom the output member 338 of the sander 310. The flip key 366 can passthrough the corresponding opening 370, shown on the finishing sanderplaten 350 and rotated to a secured position to lock a given platen 322relative to the tool body 312. While not specifically shown, a similaropening is defined on the other platens 354 and 356. The flip key 366can also be provided on other sanders disclosed herein for securingother platens described herein.

Turning now to FIG. 27, a sander 410 according to additional features ofthe present teachings is shown. Except as otherwise described, thesander 410 can comprise the features as described herein with respect toother sanders. The sander 410 can be constructed similar to the sanders10, 210 and 310 described above and also include a dust extraction fan411 provided in a canister 413 of the tool body 412. Because a dustextraction fan 411 is provided in a canister 413, a plurality of platens(i.e., such as 350, 354 and 356, FIG. 25) can include rotatable memberstuned for each platen. As such, each rotatable member can define acounterweight mass and offset, but without a fan (i.e., the fan 90described above in relation with the sander 10).

Turning now to FIGS. 28-30, a sander 510 constructed in accordance withadditional features of the present teachings is shown. Except asotherwise described, the sander 510 can comprise the features asdescribed herein with respect to other sanders. The sander 510 caninclude a tool body or housing 512 having a pair of clam shell portions514 and 516. The sander 510 can further include a drive system 518 thatis housed in a cavity defined by the clam shell portions 514 and 516.The tool body 512 and the drive system 518 can be conventional in theirconstruction and operation, and as such, need not be discussed insignificant detail. The drive system 518 can selectively couple with aplurality of platens. The platens are shown as a finishing sander platen520 (FIG. 28), a random orbit sander platen 522 (FIG. 29) and a squarefinishing sander platen 524 (FIG. 32). The sander 510 provideselastomeric bellows 528 for securing a respective platen 520, 522, 524to the tool body 512.

As shown in FIG. 29, the elastomeric bellows 528 is shown coupledbetween a plate 530 having a fan shroud 532 and an exemplary finishingsander platen 520. The fan shroud 532 can generally bound a fan 534adapted for cooling the motor. The plate 530 can further define a dustchute 536 that is configured to exhaust air through a dust extractionchute (such as dust extraction chute 20). Referring to FIG. 30, theelastomeric bellows 528 can couple between a pair of hose clips 560. Thehose clips 560 can couple on opposite ends to the plate 530 and asecuring plate 562. In one example, the securing plate 562 can definebosses 566 for selectively receiving pegs 568 formed on the finishingsander platen 520. The elastomeric bellows 528 provides an enclosure foreffective dust extraction.

Turning now to FIGS. 33-37, a mode selector 624 constructed inaccordance to additional features of the present teachings will bedescribed. The mode selector 624 can be operably disposed on a tool body612 and can include a movable member 630, a control panel 632, a wheel634 (FIG. 34) and a central hub 636. The movable member 630 can be inthe form of a dial or knob. The movable member 630 can have an indicator640 formed thereon. The control panel 632 can include a pictorial key642 that includes graphics in a first zone 644 a, a second zone 644 b, athird zone 644 c and a fourth zone 644 d. As will become appreciated,the movable member can be configured to rotate, such that the indicator640 is aligned with a preferred graphic on the pictorial key 642according to the desired sanding task. The control panel 632 can alsodefine an opening 648, a window 650 and a button passage 652. Thecontrol panel 632 can also define recesses 654 adjacent to the opening648 for selectively receiving a cap 658 that is biased by a spring 660in a nested position. The biased cap 658 can give a user positivetactile feedback that the movable member 630 is located at the desiredposition aligned with a respective zone 644 a-644 d of the pictorial key642. In an assembled position, a stem 661 of the central hub 636 locatesthrough an opening 662 formed in the movable member 630, through theopening 648 in the control panel 632 and couples with a hub 663 on thewheel 634. The movable member 630, the central hub 636 and the wheel 634can then collectively rotate relative to the opening 648 of the controlpanel 632.

The wheel 634 can include a first image 664 a, a second image 664 b, athird image 664 c, and a fourth image 664 d. The wheel 634 is fixed forrotation with the movable member 630, such that one of the first throughfourth images 664 a-664 d can be viewable through the window 650. Theimages 664 a-664 d correspond with the appropriate graphic 644 a-644 don the pictorial key 642 according to the desired task identified by theuser. Explained further, and as illustrated in FIGS. 36-37, a user canrotate the movable member 630 from the location shown in FIG. 36 to thelocation shown in FIG. 37 when it is desired to change the sanding task.While not expressly described here, rotation of the movable member 630can cooperate with a speed control switch, such as the speed controlswitch 188 to correspond with first and second speeds of the motor asdescribed above in relation to FIGS. 20-22.

As illustrated in FIG. 36, the movable member 630 is shown rotated to alocation, such that the indicator 640 is pointing at the fourth zone 644d. Also shown in FIGS. 36 and 37, a button 653 constructed similar tothe button 30 described above is shown extending through the buttonpassage 652. Because the movable member 630 is rotatably fixed with thewheel 634, this position corresponds to the fourth image 664 d of thewheel 634 to be viewable through the window 650 of the control panel632. In the example shown in FIG. 37, the user can rotate the movablemember, such as in a counterclockwise direction until the indicator 640is pointing at the second zone 644 b of the pictorial key 642. In thisposition, the second image 664 b is viewable through the window 650 ofthe control panel 632.

While not specifically shown, those skilled in the art will appreciatethat the first image 664 a of the wheel 634 will be viewable through thewindow 650 when the indicator 640 is pointing at the first zone 644 a ofthe pictorial key 642. Similarly, the third image 644 c of the wheel 634will be viewable through the window 650 of the control panel 632 whenthe indicator 640 is pointing at the third zone 644 c of the pictorialkey 642. According to additional examples, the respective images 664a-664 d can be provided with different colors indicating that some ofthe selected modes of sanding can include a change in motor speed. It isalso appreciated that the mode selector 624 and related features can beconfigured for operation with any of the sanders described herein.

Example embodiments are provided so that this disclosure will bethorough, and will fully convey the scope to those who are skilled inthe art. Numerous specific details are set forth such as examples ofspecific components, devices, and methods, to provide a thoroughunderstanding of embodiments of the present disclosure. It will beapparent to those skilled in the art that specific details need not beemployed, that example embodiments may be embodied in many differentforms and that neither should be construed to limit the scope of thedisclosure. In some example embodiments, well-known processes,well-known device structures, and well-known technologies are notdescribed in detail.

The terminology used herein is for the purpose of describing particularexample embodiments only and is not intended to be limiting. As usedherein, the singular forms “a”, “an” and “the” may be intended toinclude the plural forms as well, unless the context clearly indicatesotherwise. The terms “comprises,” “comprising,” “including,” and“having,” are inclusive and therefore specify the presence of statedfeatures, integers, steps, operations, elements, and/or components, butdo not preclude the presence or addition of one or more other features,integers, steps, operations, elements, components, and/or groupsthereof. The method steps, processes, and operations described hereinare not to be construed as necessarily requiring their performance inthe particular order discussed or illustrated, unless specificallyidentified as an order of performance. It is also to be understood thatadditional or alternative steps may be employed.

When an element or layer is referred to as being “on”, “engaged to”,“connected to” or “coupled to” another element or layer, it may bedirectly on, engaged, connected or coupled to the other element orlayer, or intervening elements or layers may be present. In contrast,when an element is referred to as being “directly on,” “directly engagedto”, “directly connected to” or “directly coupled to” another element orlayer, there may be no intervening elements or layers present. Otherwords used to describe the relationship between elements should beinterpreted in a like fashion (e.g., “between” versus “directlybetween,” “adjacent” versus “directly adjacent,” etc.). As used herein,the term “and/or” includes any and all combinations of one or more ofthe associated listed items.

Although the terms first, second, third, etc. may be used herein todescribe various elements, components, regions, layers and/or sections,these elements, components, regions, layers and/or sections should notbe limited by these terms. These terms may be only used to distinguishone element, component, region, layer or section from another region,layer or section. Terms such as “first,” “second,” and other numericalterms when used herein do not imply a sequence or order unless clearlyindicated by the context. Thus, a first element, component, region,layer or section discussed below could be termed a second element,component, region, layer or section without departing from the teachingsof the example embodiments.

Spatially relative terms, such as “inner,” “outer,” “beneath”, “below”,“lower”, “above”, “upper” and the like, may be used herein for ease ofdescription to describe one element or feature's relationship to anotherelement(s) or feature(s) as illustrated in the figures. Spatiallyrelative terms may be intended to encompass different orientations ofthe device in use or operation in addition to the orientation depictedin the figures. For example, if the device in the figures is turnedover, elements described as “below” or “beneath” other elements orfeatures would then be oriented “above” the other elements or features.Thus, the example term “below” can encompass both an orientation ofabove and below. The device may be otherwise oriented (rotated 90degrees or at other orientations) and the spatially relative descriptorsused herein interpreted accordingly.

The foregoing description of the embodiments has been provided forpurposes of illustration and description. It is not intended to beexhaustive or to limit the invention. Individual elements or features ofa particular embodiment are generally not limited to that particularembodiment, but, where applicable, are interchangeable and can be usedin a selected embodiment, even if not specifically shown or described.The same may also be varied in many ways. Such variations are not to beregarded as a departure from the invention, and all such modificationsare intended to be included within the scope of the invention.

What is claimed is:
 1. A power tool comprising: a tool body defining acavity; a drive system housed in the cavity, the drive system having amotor and an intermediate output member that is driven by the motor; anda first tool head configured to perform work on a workpiece, the firsttool head having a first tool head housing and an intermediate inputmember; wherein the power tool includes a connection system whichsecures the first tool head to the tool body in at least two pre-definedand distinct orientations in which the first tool head is engaged to thetool body such that the intermediate input member is engaged with theintermediate output member so that the intermediate input member isdriven by the motor through the intermediate output member; wherein oneof the intermediate output member and the intermediate input memberincludes a plurality of male splines and the other of the intermediateoutput member and the intermediate input member comprises a plurality offemale splines that receive the male splines; and wherein the malesplines are located on an outer circumferential surface of the one ofthe intermediate output member and the intermediate input member andextend in a longitudinal direction parallel to an axis of rotation ofthe intermediate output member; wherein the male splines have a longerlength in the longitudinal direction parallel to the axis of rotation ofthe intermediate output member than the male splines have a width alonga circumferential direction of the one of the intermediate output memberand the intermediate input member; wherein the first tool head includesan attachment hub surrounding the intermediate input member; wherein anouter circumference of the attachment hub is radially outside of anoutermost portion of the male splines.
 2. The power tool of claim 1,further comprising a release button which releases the first tool headso that it can be removed from the tool body.
 3. The power tool of claim1, herein the connection system allows the tool head to snap into one ofthe at least two pre-defined and distinct orientations.
 4. The powertool of claim 1, wherein the attachment hub includes at least one slotwhich runs parallel to an axis of the intermediate input member.
 5. Thepower tool of claim 4, wherein the attachment hub is generallycylindrically shaped.
 6. The power tool of claim 1, wherein the at leasttwo pre-defined and distinct orientations include a first orientationand a second orientation which is one-hundred and eighty degrees fromthe first orientation.
 7. The power tool of claim 1, wherein the toolbody includes a handle.
 8. The power tool of claim 1, wherein theconnection system includes a groove and a projection which is engaged inthe groove when the first tool head is secured to the tool body in oneof the at least two pre-defined and distinct orientations.
 9. The powertool of claim 8, wherein the groove is disposed on the first tool headand the projection is disposed on the tool body.
 10. The power tool ofclaim 9, wherein the projection comprises a wireframe.
 11. The powertool of claim 10, further comprising a release button which releases thefirst tool head so that it can be removed from the tool body; andwherein the wireframe is spread when the release button is depressed.12. The power tool of claim 1, further comprising a second tool head,the second tool head having a different design than the first tool head;and wherein the second tool head is configured to be selectivelyconnectable to the tool body in at least one pre-defined orientation inwhich the second tool head is driven by the motor.
 13. A power toolcomprising: a tool body, the tool body defining a cavity; a drive systemhoused in the cavity, the drive system having a motor and anintermediate output member that is driven by the motor and which rotatesabout a rotational axis and; and a tool head configured to perform workon a workpiece, the tool head having a tool head housing and anintermediate input member; wherein one of the tool body and the toolhead housing defines a mount, wherein the other one of the tool body andthe tool head housing defines a mount aperture that receives the mount,wherein the tool head is selectively interlocked to the tool body intoone of at least two distinct and pre-defined orientations when the mountis inserted into the mount aperture, and wherein the intermediate inputmember is matingly engaged with the intermediate output member when thetool head is interlocked to the tool body; and wherein the tool bodyincludes a handle that is configured to be gripped by a hand of a userof the power tool, wherein the mount aperture defines a hub cavity, andwherein the mount defines a hub, the hub extending longitudinally alongthe rotational axis and being configured to be received into the hubcavity; wherein one of the intermediate output member and theintermediate input member includes a plurality of male splines and theother of the intermediate output member and the intermediate inputmember includes a plurality of female splines that receive the malesplines; and wherein when the tool head is interlocked with the toolbody, the intermediate input member and the intermediate output memberare selectively rotatable with respect to the hub.
 14. The power tool ofclaim 13, wherein the tool head comprises a sander tool head.
 15. Thepower tool of claim 13, wherein at least one recess is formed in one ofthe tool head and the tool body, wherein a retainer is movably coupledto the other one of the tool head housing and the tool body, theretainer being received into the at least one recess to interlock thetool head and the tool body so as to fixedly but removably couple thetool head to the tool body.
 16. The power tool of claim 13, furthercomprising an actuator which the user can actuate to allow the tool headto be released from the tool body.
 17. The power tool of claim 16,wherein the actuator comprises a button.
 18. A power tool system,comprising: a tool body, the tool body defining a cavity and a drivesystem housed in the cavity, the drive system having a motor and anintermediate output member that is driven by the motor; and a first toolhead and a second tool head, each of the first tool head and the secondtool head configured to perform work on a workpiece and including a toolhead housing and an intermediate input member; wherein each of the firstand second tool heads is selectively securable to the first to the toolbody in at least two pre-defined and distinct orientation, such thatwhen they are secured the tool head, the intermediate input member isengaged with the intermediate output member so that the intermediateinput member is driven by the motor through the intermediate outputmember; wherein one of the intermediate output member and theintermediate input member includes a plurality of male splines and theother of the intermediate output member and the intermediate inputmember comprises a plurality of female splines that receive the malesplines; and wherein one of the tool body and the tool head housingdefines a mount, wherein the other one of the tool body and the toolhead housing defines a mount aperture that receives the mount; whereinthe mount aperture defines a hub cavity and a plurality of railcavities, and wherein the mount defines a hub and a plurality of rails,the hub being configured to be received into the hub cavity, the railsbeing disposed about an outer circumference of the hub, the rails beingconfigured to be received into the rail cavities when the hub isreceived into the hub cavity; and wherein the outer circumference of thehub is radially outside of an outermost portion of the male splines. 19.The power tool system of claim 18, wherein the intermediate outputmember and the intermediate input members are rotatable relative to thehub and the hub cavity when one of the first tool head and the secondtool head are secured to the tool body.
 20. The power tool system ofclaim 19, wherein the first tool head is a detail sander platen.